Spm flow control product safety, usage and maintenance. Installation, lubrication and maintenance manual cylindrical plug valves brdr. Fmc technologies fmc l06 operation and maintenance manual pdf. Better ult plug valves has the features of superior seal ability, low operating torque, and longer service life, dual seal design, which consists of high alloy steel valve body, plug and rubber seals. Ntg25, ntg40, ntg50, ntg80 repair and rebuild time ltd. As with any pressured equipment, care should be taken in maintenance. Plug valves operation instruction and service manual. A wide variety of fmc plug valve manual options are available to you, such as material, structure, and media. Weco ult and dr plug valves are premium, quarterturn valves designed for a wide range of. Christensens haner as skuderlose 4690 haslev denmark.
From lp, union, flanged, studded, tool joint to clamp hub and more. Msi offers the widest range of end connections, pressure ratings, services and configurations for high pressure lubricated plug valves in the industry. Fmc offers you the most complete line of sour gas swivel joints, wing unions, and plug valves in the world. Ult plug valves below 3inch up to 20,000 psi cold working pressure recommended service. Secure the valve body in a vise or other fixed position with the valve pocket facing up. Synthetic valve lubricants high pressure plug valves, gate valves, ball valves, sealants, cleaners. The benefits of fmc s ult plug valves are a direct result of its unique design features. Manual, air and hydraulic operation available for standard, sour gas and low temperature application. We are working to expand our inhouse refurbishment services to meet growing demand, including butterfly valve and cement head inspection and repair. Ult plug valves 2inch 15,000 psi standard service pressure. If you are interested in china fmc valve, you will be amazed by the variety of the product choices such as valve, wellhead valve, api 6a 2in 5000psi plug valve. Premier plug valve the premier plug valve is available with an anson hammer union, api flange, or hub connections. Back pressure valve with external sensor line series 510.
Operation and maintenance manual, l06 through l16 triplex pumps rev ecn no. Hydraulic power units are also available for remote valve actuation for safety and emergency situations. Plug valves rdis plug valves are designed and manufactured for a wide range of production, flow control, and pressure pumping applications. Warning never try to turn the pump over when the power is on. Like all pressure containing products, weco plug v. Maintenance of high pressure nordstrom plug valves youtube. Better provides fmc weco utl plug valve repair kit, z23y gate valve, oteco 72 style mud gate valve, demco dm mud valve, cameron fc manual gate. Technipfmc offers factory rebuild services from strategic locations worldwide. Immediately before the pressure test, the valve must be relubricated. Plug valves are designed with eccentric rubber disc seating surfaces. Available in lengths up to 12 feet, these alloysteel pup joints efficiently handle a complete range of well servicing fluids at cold working pressures up to 15,000 psi. The valve can be adjusted to a maximum of 10 degrees.
These repair kits are replaceable and interchangeable for weir spm, fmc 2 and 3 dr plug valve, which is including plug, seal segment, side segment, elastomer seals, and grease fittings in drawing no. All fittings are high quality forged construction with full traceability and can be supplied with charpy impact values. Fmc 2in ult plug valve operation and maintenance manual. There are 124 suppliers who sells fmc plug valves on, mainly located in asia. Lubricate the plug seal glands of the valve adjusting nut with grease and install the plug seals 8 with the metal backup ring adja.
Used throughout the oil and gas industry worldwide in standard and h2s service environments. The msi lt plug valve is a lubricated, tapered pocket, quarterturn plug valve for rapid full open or close operation. Features ductile iron body meets most application requirements soft plug allows for positive shutoff doubleport design allows for decreased flow. The plug rotates 14 turn to provide shutoff in pipes.
In 3inch and larger sizes, the ult plug valve also employs a twopiece plug and stem design. Manifold solutions that increase efficiency on multiwell pads. When the valve is closed, the dual segment seal provides a redundant seal on the downstream side of the valve. Seal design forces line fluid between the plug seal interface when the valve is closed to eliminate body erosion and limit wear to replaceable components, extending service life 3 to 5 times over other plug valves while reducing maintenance costs.
Msi lt valve technical manual revision d 3 april 03, 2014 1. Regrease valves immediately after pumping solvents 3. A wide variety of fmc plug valves options are available to you, such as stainless steel. Fmc pump manuals buckhorn pumps, inc fmc pump manuals. Reference specific greasing procedures and recommended intervals within each specific products section of this document. Plug valve, plug valves fmc weco, spm fig 1502, fig. The eccentric seating action provides for tighter shutoff as the actuator is adjusted to provide for more rotation. Plug valve, plug valves fmc weco, spm fig 1502, fig 1002. Twopiece floating plug stem fmc s proprietary floating plug and stem uniformly distribute load. The rdi plug valve is available in pressures up to 15,000 psi nscwp. China abco fmc plug valve high pressure low torque 3. Make sure all dirt, rust and old grease is removed prior to assembly. Superior sealability, increased life of valve body and elimination of premature seal damage result in significant savings in life cycle costs of the ult plug valve over traditional plug valves.
Technipfmc is the worlds leading supplier of flowline products and services to the oilfield industry and is. Only the proper actuator bar should be used to turn spm plug valves. The valve cavity is straight to ensure lowtorque operation and uniform sealing of the components at the full range of pressures. The gate valve must remain fully open during operation of the pump. Refer to fmc product catalogs, product brochures and installation, operating and maintenance manuals for additional product safety.
They are robust, fieldproven plug valves that provide dependable service for applications such as cementing, fracturing, acidizing, coiled tubing, and sand control. The valve cavity is tapered to ensure uniform seating of the sealing inserts, providing a reliable seal at the full range of pressures. When these valves are closed, line fluid pressure in the body is equalized around the plug resulting in ultimate sealing and low operating. Fmc technologies new lightweight pup joints with integral weco wing union end connections enable faster, easier makeup and breakout of temporary flowlines than ever before.
Lubricate the plug seal glands of the valveadjusting nut with grease and install the plug seals 8 with the metal backup ring adja. You can also choose from gate, plug fmc plug valves, as well as from water, acid, and oil fmc plug valves, and whether fmc plug valves is general. Spm flow control product safety, usage and maintenance guide. Plug valves operation instruction and service manual plug valve repair kit interchangeability plug valve repair kits can be provided for standard service, or low temperature and sour gas condition. Valves available with pressure ratings from 2000psi to 20,000psi. The msi te plug valve and replacement parts are engineered to provide low. The premier plug valve is a tapered wipe clean plug valve design, preventing contaminants from entering the cavity. Lubricate the plug seal glands of the valve adjusting nut with grease and install the plug seals 8 with the metal backup ring. Qualification tests have proven that the ult plug valve extends service life 3 to 5 times over other plug valves while reducing maintenance costs. The proven floating plug design is the basis for all valves and assures tight sealing under high pressure and long service life. Flow control division nordstrom valves nordstrom valves flowserve corporation has established industry leadership in the design and manufacture of its products. General maintenance will assist in maximizing the life of flow control products. Kemper low torque plug valves are available in 1, 2, 3, 3 heavy duty and 4 figure 1002 and 1502 available. Grease valves after each use with fmc approved plug 2.
The benefits of fmcs ult plug valves are a direct result of its unique design features. View and download fmc technologies fmc l06 operation and maintenance manual online. The valve cavity is tapered to ensure uniform seating of the sealing. When properly selected, this flowserve product is designed to perform its intended function safely during its useful life. Replace worn or damaged seals to help prevent leaks and washouts of seal faces. How to rebuild a plug valve with tattoo mike youtube. John bean fmc 5251825 valve repair kit quality john bean fmc 5251825 valve repair kit for fmc john bean r5, r10, r2020 piston pumps. When opening an spm plug valve under pressure, the initial torque to. Qualification tests have proven the the ult plug valve extends service life 3 to 5 times over other plug valves while reducing maintenance costs.
Makeshift bars can become dislodged easily and cause an accident. China abco fmc plug valve high pressure low torque 3xfig1502. China fmc valve, fmc valve manufacturers, suppliers, price. Fmc technologies weco plug valve kit 3208508 dr50 or dr150. Service personnel could be entangled in moving sheaves.
Tsi flow products plug valves are built to the highest standards using advanced manufacturing techniques to ensure optimum performance and reliability. Valve actuation options bar nut, gear op, hydraulic and pneumatic. Combined, these features have redefined the standards for plug valve. Fmc weco utl plug valve repair kit drilling fluid solution. These repair kits are replaceable and interchangeable for weir spm, fmc 2 and 3 dr plug valve, which is including plug, seal segment, side. On 1 inch size, ult parts kits may be used in existing dr plug valve bodies to extend the life of these valves. Operation and maintenance manual, m08 through m18 triplex pumps rev ecn no. Plug valve greasing is required to properly seal and lubricate a plug.
Dbb plug valves bleeding systems 5 valve flow direction isolation valve leave open when in service bleed valve 25 psi differential check value isolation value ieave open when in service flow direction the above system is designed to relieve any excess rise in pressure, within the body cavity, due to terminal. Our plug valves are constructed of high strength forged alloy steel bodies and abrasion resistant plug inserts. The invalco series 510 valve can be used for maintaining back pressure on vent lines from separators, treaters, dehydrators, compressor stations, gas gathering systems, etc. Fmc fluid control flowline products catalog pdf document. Best practices for plug valve greasing heavy iron oilfield services. Other fmc products for sour gas service include chiksan cementing and circulating hoses, weco pup joints, fittings and adapters, weco pressure relief valves, weco check valves, and manifold assemblies. Technical manual msi te top entry valve dixie iron works, ltd. Low torque plug valves are based on the technologies introduced from fmc and spm, forged from high strength alloy steel.
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